Thermoforming
High-speed roll-fed and inline forming with servo-controlled wall distribution for consistent strength and clarity at scale.
- Pressure & vacuum forming
- Gauges from 8 to 60 mil
- In-line trim & stack
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Thermoforming lines
Home / Capabilities
Under one roof
From a sketch to a shipping pallet — we own every step.
Most packaging is brokered across a chain of vendors. We're a single-source thermoformer: design, tooling, forming, decoration, QA and logistics all live inside our walls — so quality compounds instead of getting lost in hand-offs.
320K
Sq ft of manufacturing
48hr
Prototype turnaround
99.2%
First-pass QA yield
Capabilities
Six disciplines, one continuous line.
Each capability is a department here — staffed, equipped and accountable for the part that lands on your dock.
In-House Tooling
A complete tool shop cuts, polishes and proves aluminum cavities on-site — collapsing the longest lead time in packaging.
- 5-axis CNC machining
- Single & multi-cavity molds
- On-site maintenance
Design & Engineering
CAD modeling, finite-element stack analysis and same-week 3D prototypes prove structure before a chip is cut.
- 3D-printed prototypes
- Stack & drop simulation
- Lightweighting studies
Decoration & Print
In-mold labeling and dry-offset printing register your brand directly onto the part — no secondary label, no peel.
- Up to 6-color print
- In-mold labeling (IML)
- Embossing & debossing
Food Safety & QA
Hourly in-line vision inspection, seal and drop testing, and documented lot traceability on every single run.
- BRCGS & SQF audited
- In-line vision systems
- Full lot traceability
Fulfillment & Logistics
Two campuses, managed-inventory programs and palletized shipping keep your lines stocked and on schedule, nationwide.
- Vendor-managed inventory
- Just-in-time scheduling
- Nationwide distribution
The unfair advantage
The tool shop is the difference.
When the mold lives in someone else's building, every revision is a negotiation. Ours is twenty steps from the forming line — so a tweak on Tuesday can be running by Thursday.
- SpeedCustom cavities cut, sampled and approved in weeks — not the months an outside shop quotes.
- ControlWe own tolerances end to end, so what you sign off on is exactly what scales.
- LongevityOn-site maintenance keeps your tooling running at spec for the full life of the program.
The path to launch
A disciplined route from brief to program.
01
Discovery & brief
We map the product, the line it runs on, the cold chain it travels and the shelf it has to win — before we draw a thing.
02
Design & prototype
CAD models and same-week 3D prints put a real container in your hands, with stack and seal simulated up front.
03
Tool & validate
Our shop cuts the cavity and forms first articles, validating fit, fog, drop and food-contact compliance.
04
Pilot & approve
A pilot run proves the program at speed; you approve gold-standard samples before full production.
05
Produce & inspect
Dedicated lines run with hourly QA, in-line vision and complete lot traceability on every case.
06
Deliver & replenish
Palletized to spec and shipped on a managed schedule — with inventory programs that never stock out.
Put us to work
Bring us your hardest packaging problem.
A part that cracks, fogs, leaks or won't stack? That's exactly the brief our engineers like best.